ICOMM Paper Template

نویسندگان

  • Christopher D. Torres
  • Patrick J. Heaney
  • Matthew A. Hamilton
  • Anirudha V. Sumant
  • Robert W. Carpick
  • Frank E. Pfefferkorn
چکیده

Currently, the standard material used for micro end mill tooling is sintered tungsten carbide with a cobalt binder. Its brittle nature coupled with the micro-scaled cutting features of the end mills often result in rapid tool degradation. Tool life and cutting performance can be significantly improved using a thin nanocrystalline diamond (NCD) coating. The high hardness (~90 GPa), low coefficient of friction (~0.2), and chemical inertness of diamond help reduce tool wear, adhesion of workpiece material, and overall cutting and thrust forces. This study measures the performance of hot-filament chemical vapor deposited (HF-CVD) diamond coatings on micro end mills. Tool performance is evaluated by dry milling full-width channels in 6061-T6 aluminum.

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تاریخ انتشار 2008